This role is within the Chromalloy New York Engineering Organization. The role reports to the Non-Repair Engineering Manager.

Responsible for technical/production support, process/product development and optimization of aerospace and industrial gas turbine systems for assigned areas and its applicability to NPI and OEM businesses. Leading moderate scope projects producing new designs and processes; utilizing lean tools and methodologies to positively impact the business metrics.

He/she will report regularly on project updates, lead or participate in technical meetings, communicate with various organizations including Chromalloy Center of Excellence, Operations, Quality, Customer Support, in a matrix structure.

Must be willing to work onsite in Orangeburg, NY. No work from home option available.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

The duties and responsibilities regularly performed in this role include, but are not limited to:

• Candidate must be a self-starter, able to work in a dynamic team environment.
• Collaborates effectively in an integrated team environment to develop robust manufacturing processes that meet site, corporate and customer requirements for schedule, cost, performance.
• Special processes include one or more of the following: thermal spray (APS, LPPS), EBPVD, diffusion coatings (VPA, pack cementation), precious metal plating, specialty welding, machining, laser processes, EDM, heat treatment, braze, chemical cleaning and stripping.
• Ensure that products and related processes meet quality requirements and operational objectives.
• Publish technical reports, assist in development of work instructions, operator training material on special process procedures in the assigned technical area.
• Lead problem solving teams and conduct RCCAs on equipment and process related issues addressing manufacturing challenges.
• Assist in equipment and process troubleshooting.
• Recommend and initiate changes in the present processes and/or equipment to improve safety, quality and productivity.
• Support new program launches and acceptance of new processes. Monitor daily quality and productivity results, react to problems as they occur.
• Participate in and lead design reviews with process engineers and repair development engineers.
• Train less experienced team members.

EDUCATION AND WORK EXPERIENCE:

• Degree in Aerospace, Mechanical, Metallurgical, Materials, or Chemical Engineering preferred. Other disciplines from an accredited university or college are also considered.
• 5 years or more experience in design, manufacturing, or repair engineering is preferred.
• Experience in the aerospace industry is preferred.
• Detailed knowledge of gas turbine manufacturing and repair processes is preferred.

• Knowledge of FAA guidelines for PMA and RS-DER requirements and compliance testing is highly desirable.
• Familiarity with NADCAP or similar industrial quality certifications is a plus.
• Experience with high temperature material systems is preferred.
• Experience with continuous improvement, lean manufacturing, design thinking methodologies is a plus.

CRITICAL SUCCESS FACTORS FOR THIS ROLE

• Strong technical and effective communication in English, both written and verbal, are essential for success in this role.

• Ability to interpret engineering drawings and specifications.

• Adherence to safety standards and processes.
• Takes ownership of commitments and consistently drives to meet objectives.
• Strong interpersonal and leadership skills.
• Demonstrated ability to analyze and solve problems.
• Project management skills.
• Ability to effectively work individually or with a team.