Tooling Design Engineer

EFP - Howell, MI

JOB SUMMARY

The Tool Design Engineer is responsible for the design, development, and optimization of aluminum molds used in the beaded molded foam manufacturing process. This role combines CAD design, hands-on tooling knowledge, and cross-functional collaboration to support production, improve tool performance, and ensure manufacturability.

This position partners closely with Operations, Engineering, and Production teams to deliver high-quality tooling solutions that meet product specifications, improve efficiency, and support EFP's growth and innovation initiatives.

DUTIES AND ESSENTIAL JOB FUNCTIONS

Tooling Design and Engineering

• • Design aluminum molds and tooling components using SolidWorks, ensuring accuracy, functionality, and manufacturability.
  • Create detailed 2D drawings and technical documentation for manufacturing and assembly.
  • Apply mechanical engineering principles to optimize tooling performance, durability, and cycle efficiency.
  • Support design revisions and continuous improvement of existing tooling.

Tool Development and Implementation

• • Oversee tooling development from concept through production, including cavity design, assembly, and finishing.
  • Collaborate with production and shop teams to ensure proper tool construction and functionality.
  • Participate in initial shop work to gain hands-on understanding of mold construction and performance.
  • Troubleshoot tooling issues and implement corrective design improvements.

Cross-Functional Collaboration

• • Work closely with Operations, Production, and Engineering teams to align tooling design with manufacturing needs.
  • Support project timelines by coordinating with internal stakeholders to ensure timely completion of tooling projects.
  • Communicate design clearly to machinists, technicians, and other team members.

Continuous Improvement and Process Optimization

• • Identify opportunities to improve tooling efficiency, quality, and consistency.
  • Support standardization of tooling design practices and documentation.
  • Participate in Lean and continuous improvement initiatives related to tooling and production processes.

QUALIFICATIONS

• • Bachelor's degree in Mechanical Engineering, Engineering Technology, or related field preferred (or equivalent experience).
  • 1-3+ years of experience in tooling design, mold design, or mechanical design preferred.
  • Proficiency in SolidWorks required.
  • Strong understanding of mechanical design principles and manufacturing processes.
  • Experience with aluminum mold design or similar tooling preferred
  • Ability to interpret and create detailed technical drawings.

SKILLS AND COMPETENCIES

• • Strong problem-solving and analytical skills.
  • High attention to detail and accuracy in design work.
  • Ability to manage multiple projects and meet deadlines.
  • Effective communication and collaboration skills
  • Self-motivated with the ability to work independently and as part of a team.

SAFETY REQUIREMENTS

• • Adherence to all EFP safety policies and procedures
  • Use of required personal protective equipment (PPE) in shop and production areas
  • Safety glasses, hearing protection, and steel-toed shoes are required in designated areas.