Manufacturing Industrial Engineer

Job Summary:

The Manufacturing Industrial Engineer is responsible for analyzing, designing, and optimizing manufacturing systems and processes to improve efficiency, productivity, and quality. This role supports continuous improvement initiatives, layout planning, labor utilization, and cost-reduction strategies. Additional responsibilities include developing and maintaining Bills of Materials (BOMs) and routings within the company’s ERP or MES system, interpreting CAD drawings, and launching new jobs for both prototype and production builds. The engineer serves as a technical liaison between design, production, quality, and materials teams to support successful product launches and ongoing process enhancements.

Key Responsibilities:

• Develop, maintain, and update accurate BOMs and routings for all products using the plant’s ERP or MES system.
• Review and interpret CAD drawings and engineering documentation to define required processes, tooling, and labor standards.
• Lead the launch of new jobs, including prototypes and production builds, ensuring documentation, materials, and processes are in place.
• Collaborate with cross-functional teams including Quality, Maintenance, Materials, and Production to support robust manufacturing operations.
• Define standard work instructions and design work cell layouts to optimize labor and space utilization.
• Conduct time studies, line balancing, and capacity analysis to support production planning and reduce waste.
• Identify and implement continuous improvement initiatives using lean manufacturing, Kaizen, and Six Sigma principles.
• Troubleshoot production issues and implement corrective actions to maintain process integrity.
• Participate in APQP and PPAP activities related to new product introductions and engineering changes.
• Ensure compliance with internal procedures and quality standards such as IATF 16949 and ISO 9001.
• Train operators, technicians, and team leads on new or updated processes and standard work.
• Collect and analyze production data including cycle times, downtime, labor productivity, and equipment performance.
• Support the introduction of new products by planning manufacturing processes, tooling, and equipment requirements.
• Recommend and implement changes to improve safety, ergonomics, and overall working conditions.
• Assist in cost analysis, capital justification, and ROI evaluations for proposed process improvements.
• Maintain clear and accurate process documentation and training materials.

Qualifications & Skills:

• Bachelor’s degree in Industrial Engineering or a related field required.
• 2–5 years of experience in industrial or manufacturing engineering, preferably in the automotive sector.
• Proficient in lean manufacturing concepts, time and motion studies, and process optimization techniques.
• Experience with layout and planning software such as AutoCAD or SolidWorks.
• Skilled in ERP/MES systems (e.g., SAP, Plex, Oracle) and data analysis tools like Excel or Power BI.
• Strong analytical, problem-solving, and project management capabilities; Six Sigma certification is a plus.
• Excellent communication and interpersonal skills with the ability to work collaboratively across departments.
• Hands-on experience on the shop floor with a proactive, solutions-oriented approach.

Work Environment:

• Automotive manufacturing facility; work is divided between the office and production floor.
• Requires PPE when working in production areas (e.g., safety glasses, steel-toe boots).
• Standard business hours with occasional overtime or off-shift support as project needs dictate.
• May require occasional travel to suppliers or other facilities.
• Exposure to noise, machinery, and standard plant safety conditions.