As a Senior Process Engineer, you will be responsible for the technical evaluation, development, and execution of repair processes for gas turbine engine components. This includes troubleshooting, root cause analysis, and implementing corrective actions to restore parts to serviceable condition while ensuring compliance with industry standards and customer requirements.

Key Responsibilities

• Develop repair processes for fan case and frame, compressor, and exhaust nozzle components.
• Conduct inspections, modeling, and analysis of damaged or worn parts.
• Apply Lean and CPEX methodologies to improve repair efficiency and reduce turnaround time
• Collaborate with cross-functional teams including: DER’s, design, manufacturing, and quality to ensure repair solutions meet performance and durability standards.
• Prepare technical documentation including repair procedures, specifications, and reports required for FAA approval.
• Support tooling design and calibration for repair operations
• Lead or contribute to project teams focused on new repair technologies and process improvements.
• Ensure compliance with safety, regulatory, and customer standards.

Qualifications

• Bachelor’s degree in Mechanical or Aerospace Engineering.
• 5+ years of experience in gas turbine engine repair or mechanical design
• Experience writing engineering documentation required for FAA DER approval
• Familiarity with manufacturing processes such as brazing, welding, EDM, and coating applications
• Strong analytical and problem-solving skills.
• Experience with CAD, FEA, and other engineering software tools.
• Excellent communication and project management abilities.